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Efficiency PACK Adopted by Portlandzementwerk Wittekind in Germany for Sustainable Energy Generation

Implementation Date

August 1, 2021

By

Portlandzementwerk Wittekind Hugo Miebach Söhne KG

City

Erwitte

story image

Description

The long-established family-owned Portlandzementwerk Wittekind Hugo Miebach Söhne KG from Erwitte in southern Westphalia has signed a contract in 2021 for six energy efficiency modules from Munich-based waste heat specialist Orcan Energy. With the plant modernization, the cement plant intends to generate additional electricity and significantly improve its eco-balance through sustainable energy generation. The waste heat project at the Wittekind cement plant was funded by the German Federal Ministry for Economic Affairs and Energy as part of a funding competition. As a result of the funding, the payback period for the project was reduced by around half. The project started in mid-2021, and commissioning was completed during the first quarter of 2022.

Impact & Result

The eP 150.200 efficiency Packs lead to savings on the existing cooler and convert the waste heat generated during energy-intensive cement production on site into a total of up to 8,000 megawatt hours of electricity per year.

Solution Spotlight

The complexity in designing ORC plants meant only niche applications with large uniform heat sources, e.g. geothermal, could be exploited commercially. Orcan developed a new generation of ORC products based on a modular design. These ORC units are much more versatile and feature significantly lower LCOEs, even reaching the level of baseload electricity driven by fossil fuels. Orcan is the leading supplier of such modular and compact ORC products, both in terms of the number of ORC units installed as well as cost-effectiveness. By converting a complex thermodynamic system into a plug & play product, the technology has been made available for mass application. The Efficiency Packs are designed in a way to reduce project-specific engineering effort. The final ORC unit was designed with manufacturability in mind. Cost positions previously only available in large-scale ORC plants, can now also be achieved in the small- to mid-scale waste heat market.

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