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Coomtech SMR Technology Adopted by Hive Aggregates in Retford, UK for Sustainable Cement Conversion

Implementation Date

August 23, 2023

By

Hive Aggregates

City

Retford

story image

Description

Coomtech are working with Hive Aggregates to take a previously thought waste product and convert it to a valuable mineral, reducing carbon emissions, and creating a new industry for the UK. The project looks to carefully extract and reuse previously deposited pulverised fuel ash (PFA) waste from a former landfill site, containing close to seven million tonnes of pure PFA, and progressively restoring the site to priority wetland habitats. The PFA can then be turned into a low-carbon, sustainable cement replacement. The project is looking to extract seven million tonnes of pure PFA - waste ash generated from the burning of coal in power stations. It is classed as non-hazardous by the Environment Agency and certain mineral qualities mean it can act as a cement replacement.

Impact & Result

Using waste PFA saves close to 1 tonne of carbon for every tonne used in place of traditional Portland Cement. The Coomtech Kinetic Drying System will dry the PFA using air rather than heat, saving up to 75% of the energy required by traditional thermal driers and vastly reducing the CO2 emissions, making the low carbon product of PFA even more sustainable.

Solution Spotlight

The Coomtech Kinetic Energy Drying solution to dry bulk solids materials of surface moisture is unique, working by shearing the moisture off particles in controlled turbulent air flow which is warmed to an average 100C optimising its ability to hold the water separate from the particles. It is a lean phase process treating particles in under a second, dealing with a range of moisture levels dependant upon the material dried. It presents a singular and viable alternative to traditional thermal drying - heating water for vaporisation using temperatures in excess of 400C. Because it is only heating air to a low temperature, the Coomtech Kinetic Energy Drying system delivers a lower cost and lower emissions system over the life of a plant. It’s a modular configuration that can manage from 32,000 mtpa up to multiple hundreds of thousands of tonnes. The plant can integrate with existing systems including using low grade waste heat sources or can be a standalone remote plant.

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